Item # Automated WRRD 11x14x15 on Ultrasonic Power Corp.

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All Categories > Ultrasonic Cleaning Generators > Ultrasonic Generators > Custom Designed Systems > Item # Automated WRRD 11x14x15


	Item # Automated WRRD 11x14x15
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Automated Four Stage Ultrasonic Cleaning
and Hot air Dryer System Specification

GENERAL:
This ultrasonic cleaning system is designed as a precision ultrasonic cleaning system. The system provides for a three stage cleaning process & a hot air dryer. The second and third stages are a spray rinse and an immersion rinse tank with ultrasonics).   The fourth stage is a separate hot air dryer console. Parts are manually or via automation transported through the wash, rinse and dry process.

SYSTEM LAYOUT:
The equipment is stainless steel exterior frame with all stainless steel tanks and a stainless steel countertop. The ultrasonic generators are located within the frame. Access to the console interior is via sliding polypropylene doors on the front of the console. All the controls are located so they can be accessed from the front of the console.

DIMENSIONS:
The wash console, stainless steel console with overall dimensions of 60” (L to R), 22” (F to B), and 37” High. Reference drawing number 15C 546 for details.

The dryer console, stainless steel console with overall dimensions of 38” (L to R), 22” (F to B), and 37” High. Reference drawing number 15C549 for details.

EQUIPPED AS FOLLOWS:
STAGE 1 - Ultrasonic Cleaning Tank
·        Tank dimensions 11”W x 14”L x 18”D with a 11” working depth
·        Tank construction is 14 gauge 316L stainless steel
·        500 Watts, 40kHz bottom mounted ultrasonic transducers
·        500 Watts, 40kHz ultrasonic sweep generator with Radio Frequency Interference (RFI) filter
·        1,000 Watts thermostat controlled heat (with a second safety thermostat)
·        A 6 GPM recirculation pump and filter system with a 10 micron filter and pump suction strainer.
·        ¾ drain “ (¹/₄ turn brass ball valve)
·        Vapor exhaust plenum above wash tank liquid level to 3” exhaust duct (blower not included)

AUTO Fill for station one
Pump turns on via a low level switch or manual switch   (switch can be set for manual fill or automatic (includes a sensor with alarm for low level in supply drum)

STAGE 2 – Spray rinse tank
·        Tank dimensions 11”W x 14”L x 15”D with a 11” working depth
·        Tank construction is 14 gauge 316L stainless steel
·        Parallel opposed fixed sprays controlled by foot pedal
·        ¹/₂” drain (1/4 turn brass ball valve)

STAGE 3 – Immersion rinse tank
·        Tank dimensions 11”W x 14”L x 15”D with a 11” working depth
·        Tank construction is 14 gauge 316L stainless steel
·        Over flow weir on one 14” dimension
·        Incoming water flows in from bottom on one side of the tank
·        500 Watts, 40kHz bottom mounted ultrasonic transducers on stage 3
·        500 Watts, 40 kHz ultrasonic sweep generator with Radio Frequency Interference (RFI) filter
·        1,000 Watts thermostat controlled heat
·        ¾ drain “ (¹/₄ turn brass ball valve)

WATER CONSERVATION RESEVOIR
Stage 3 drains to reservoir. The pump for the spray rinse comes from the reservoir to spray in stage 2 spray rinse tank.
Included:
Filter housing and 20 micron filter
Drains and over flow to drain reservoir for system drain

DRAIN SUMP
Includes pump to pump from reservoir overhead plant drain
Float switch controls pump.

Additional items included
Natural poly polypropylene lift off tank covers for three tanks
Basket locating guide on countertop
10 kW inline stainless steel insulated hot water heater for rinse tank with pressure relief valve

STAGE 4 - Recirculation Hot Air Dryer
·        Tank dimensions 11”W x 14”L x 18”D with a 12” working liquid depth
·        3,000 watts heat, with 1,000 cfm blower
·        Digital thermostat control and monitor
·        Includes cover

ULTRASONICS:
The ultrasonic power on this console is supplied by two (2) Model 5300, 500 watt, 40 kHz ultrasonic sweep generators. The total ultrasonic power is rated at 500 watts average output and 1000 watts peak power per tank. Patented constant power circuit design monitors power output continuously adjusting input power controlled consistency (US patent number 5,895,997) Sweep circuitry (adjustable sweep rate 300 Hz to 1000 Hz) Each ultrasonic tank is equipped with six (6) "Vibra-bar" transducers (12 piezoelectric elements) permanently attached to the underside of the radiating surface. This system provides "Simultaneous Multi-Frequency" ultrasonics to insure reliable and uniform ultrasonic power throughout the bath. The ultrasonic generator includes an RFI (radio frequency interference filter).

OPERATIONAL CONTROLS:
The ultrasonic generator on / off switch on the control panel and power intensity control are located on the front panel of each generator. Heater on/off switches with pilot light are on the control panel. The digital control thermostat is located on the control panel.

AUTOMATION
Basket handling automation X-Y robot
Programmable recipes (time and process)
25 lbs basket capacity
Side-arm design all stainless steel structural members
Includes dryer lid (sliding cover) operation
Includes and emergency stop on front of machine

Automation PLC will control:
Transport of basket through process
Ultrasonics time in wash and final rinse
Water flow to rinse tank (with manual override)
Spray rinse time
Dryer time
Load and unload sensors
Unload alarm if basket is not removed

SERVICES REQUIRED:
Electrical service: Each console has a single point electrical connection, 240 vac 1 phase
Fill valve connections will be within the machine. Fill and rinse water: Fresh hot (140° F) D.I. water @ 1 GPM. Separate drains for the ultrasonic wash tank and the rinse tanks are provided.

INSTRUCTION MANUAL:
The equipment is furnished with an operator’s manual containing a description of the ultrasonic generator and the transducers, general care, safety precautions and a list and description of the operation system controls and indicators along with an electric schematic.

TEST:
The machine is given a full operational test prior to shipping. If the customer wants to witness this test he must advise Ultrasonic Power Corporation in writing of any specific criteria he will want to test in addition to the normal operational test. This notification of witnessing of the test must accompany the purchase order.

GUARANTEE:
The equipment is warranted in accordance with the standard Ultrasonic Power Corporation warranty certificate.

Unit of Measure: Imperial | Metric | Both

Specifications

Features

Capacity		6 gal

Internal Tank Dimensions (W x L x D)		11 x 14 x 15 in.

Overall Dimensions (W x L x H)		26 x 126 x 44 in.

Working Dimensions (W x L x D)		11 x 14 x 11 in.

Material		316L Stainless Steel

Ultrasonic Power		2 x 750 watts

Voltage		240 V

Frequency		40 kHz

Phase		Three

Thickness		14 gauge

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Item # Automated WRRD 11x14x15

Capacity

Internal Tank Dimensions (W x L x D)

Overall Dimensions (W x L x H)

Working Dimensions (W x L x D)

Material

Ultrasonic Power

Voltage

Frequency

Phase

Thickness